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Armor Plates & Inserts
Armor Plates & Inserts: Tactical Body Protection For Field Operations
Armor plates and plate inserts are the core components of personal ballistic defense. These ballistic plates are engineered to protect a wearer's vital organs—specifically the heart, lungs, and great vessels—from deadly kinetic energy and high-velocity projectiles.
- Missions: These protective items, especially heavy-duty military armor plates, are critical for law enforcement patrol, military infantry deployments, special operations, and civilian home defense.
- Tactical Setups: These body armor plates are securely held in a wearable chassis system called an armor plate carrier, which also serves as a modular platform for medical kits, ammunition, and communications gear.
- Why They Should Be Used: The modern threat landscape includes high-velocity armor-piercing ammunition. Without hard ballistic body armor plates, these advanced bullets will easily penetrate soft body armor and cause lethal injuries.
Configuration Section
Modern armor relies on advanced materials, strict testing standards, and reliable manufacturers to ensure peak performance.
|
Material Type |
Characteristics |
Primary Use |
|
UHMWPE (Polymer) |
Extremely lightweight, absorbs energy by melting and stretching. |
Excellent for stopping standard bullets, but fails against steel-core rounds. |
|
Steel (AR500/AR1000) |
Highly durable, cheap, and has an indefinite shelf life. |
Static defense and training due to extreme weight and dangerous fragmentation (spall). |
|
Alumina Ceramic |
Heavy but cost-effective ceramic that shatters incoming bullets. |
Standard issue for military and police. |
|
Silicon Carbide |
Lighter and harder than Alumina, offering great erosion of projectiles. |
High-end special operations and premium law enforcement. |
|
Boron Carbide |
The premier ultra-lightweight ceramic is exceptionally hard but very expensive. |
High-mobility units need maximum weight reduction. |
Specific Standardization
- NIJ 0101.07 (North America): The modernized standard that groups armor into Handgun (HG1, HG2) and Rifle (RF1, RF2, RF3) protection tiers.
- VPAM (European): An alternative 11-step scale that allows for highly specific threat tailoring, up to VPAM 11 for tungsten-carbide armor-piercing rounds.
Armor Plates & Inserts: What You Need To Know
Armor and carrier configurations vary significantly depending on the specific integration type and mounting hardware used.
Plate Integration Types
- Standalone (SA) Plates: A standalone ballistic armor plate stops its rated threats on its own, without requiring extra backing. They are best for direct-action carriers that require low bulk and breathability.
- In Conjunction With (ICW) Plates: These are significantly thinner and must be worn directly over an NIJ Level IIIA soft plate armor vest to work. If shot without the soft armor behind them, they will fail.
Carrier Mounting and Switching Differentiations
- SwiftClips and Placards: Instead of slowly weaving individual pouches, modern setups use ITW Nexus SwiftClips to attach front-mounted placards. This lets a user switch from a 5.56mm rifle setup to a submachine gun setup in seconds.
- Helmet and Accessory Mounts: Supporting gear connects via specific mounts, like 3M PELTOR ARC Rail Adapters that attach communications headsets directly to a ballistic helmet rail, routing cables safely and relieving pressure on the skull.
Armor Plates & Inserts: Choosing The Gear
Selecting the right armor means balancing protection, weight, and operational needs.
- Identify Your Threat: If you are worried about common lead-core rifles, an RF1 plate is sufficient. If you face modern military threats like the M855A1 "Green Tip" steel penetrator, you must upgrade to high-density RF2 or RF3 ceramic plates.
- Evaluate Weight vs. Cost: Steel is cheap but heavy and dangerous due to spall. UHMWPE is very light but vulnerable to steel-core bullets. Ceramic offers the best middle ground for stopping dangerous rounds while keeping you mobile.
- Check the Architecture: Decide if you want a monolithic bulletproof plate (great for single shots) or a mosaic tile plate (superior for stopping multiple bullets close together).
- Add Necessary Backing: If you are on a budget and use steel, you must add an anti-spall sleeve to catch bullet fragments. You should also add closed-cell foam trauma pads behind your plates to absorb shock.
Below are some collections and features that you may browse if you are still unsure of what to get vs what you actually need:
Level III & III+ Plates
- HighCom Armor AR1000 Steel Plates: A rugged, no-nonsense choice when looking for Level III plates or Level 3+ plates if you need maximum durability and an indefinite shelf life. Keep in mind that steel is heavier and requires spall protection.
- Agilite Invader, Protector, and Warrior Series: These advanced plates are designed for high-mobility setups and seamlessly integrate with Agilite's highly ergonomic plate carriers.
Level IV Plates
- Atomic Defense Level IV SAPI Plates: If you need a reliable level 4 armor plate, our proprietary line of Level IV hard armor is tested to defeat the most intense armor-piercing threats, including the .30-06 M2 AP round. To ensure a perfect fit for your torso, these plates are available in four sizes: SS35 (Small), SM36 (Medium), SL37 (Large), and SXL38 (XLarge).
Special Threat Plates
- Gilliam Arms GARMS 2 PLUS: A cutting-edge option among special threat plates that is specifically engineered and lab-tested to defeat the devastating 5.56x45mm M855A1 Enhanced Performance Round (EPR). It provides special threat protection while maintaining a lightweight RF2 weight profile.
Soft Armor Inserts
- Atomic Defense Bulletproof Backpack Insert: A highly versatile proprietary product acting as an everyday armor insert that allows you to turn a standard bag into a discreet, life-saving ballistic shield.
- Level IIIA (HG2) Soft Armor Panels: These flexible fabric layers, acting as concealable soft armor inserts, are perfect for patrol officers or civilians who need to wear concealed soft armor daily for comfortable protection against handgun rounds and shrapnel.
Backer Panels
- HG2 Soft Armor Backers: If you are running an "In Conjunction With" (ICW) hard plate, you must use a Level IIIA (HG2) soft armor backer directly behind it. The hard plate fractures the rifle bullet, while the soft armor backer catches the resulting fragments and manages the blunt force trauma.
- High-Density Foam Trauma Pads: These non-ballistic pads should be installed directly behind any hard plate. They absorb and diffuse the kinetic shockwave to minimize dangerous blunt force trauma to your ribs and lungs.
Filters
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NIJ Level III+ Body Armor Plate - AR-15 & AK-47 Rifle Protection
4.9 (43)43 reviewsOriginal price $400.00Original price $400.00 - Original price $400.00Original price $400.00From $199.00$199.00 - $539.00Current price $199.00| /NIJ Level III+ Body Armor Plate NIJ Level III+ Armor Plates are certified by the National Institute of Justice, guaranteeing a high standard of...
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NIJ Level IV Body Armor Plate - ESAPI/XSAPI
5.0 (15)15 reviewsOriginal price $800.00Original price $800.00 - Original price $800.00Original price $800.00From $359.00$359.00 - $1,949.00Current price $359.00| /NIJ Level IV Body Armor Plate | ESAPI/XSAPI NIJ Level IV Body Armor Plate is the highest grade of body armor, surpassing the capabilities of Leve...
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NIJ Level IIIA+ Body Armor Plates - ESAPI - Hard & Soft
4.8 (18)18 reviewsOriginal price $300.00Original price $300.00 - Original price $300.00Original price $300.00From $159.00$159.00 - $339.00Current price $159.00| /NIJ Level IIIA+ Body Armor Plates NIJ Level IIIA+ Body Armor Plates: These plates far exceed the standard NIJ Level IIIA, which blocks .44 Magnum...
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NIJ Level III+ Body Armor Plate - ESAPI - Light-weight
5.0 (10)10 reviewsOriginal price $500.00 - Original price $1,000.00Original price $500.00 - Original price $1,000.00Original price $500.00From $329.00$329.00 - $659.00Current price $329.00| /NIJ Level III+ Body Armor Plate | ESAPI | Light-weight NIJ Level III+ Body Armor Plate is an advanced level of defense against lethal threats. ...
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SM24™ Medium Level III+ SAPI Plate - 4.2 lbs - RF2 Standalone
$249.00Original price $249.00 - Original price $498.00Original price $249.00From $249.00$249.00 - $498.00Current price $249.00| /SM24™ Medium Level III+ SAPI Plate - Lightweight, Multi-Hit Ballistic and Stab Protection Lightweight and Ergonomic Design: The SM24™ Medium Leve...
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HighCom 4s17m - All Sizes & Shapes - Must Order 10+
Original price $229.00 - Original price $356.00Original price $229.00 - Original price $356.00Original price $229.00From $183.20$183.20 - $284.80Current price $183.20| /HighCom 4s17m must be ordered in sets of 10 or more. HighCom 4s17m: Superior Level IV Stand Alone Armor with Multihit Capability and Lightweight De...
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SS23™ Small Level III+ SAPI Plate - 3.4 lbs - RF2 Standalone
$249.00Original price $249.00 - Original price $249.00Original price $249.00From $249.00$249.00 - $498.00Current price $249.00| /SS23™ Small Level III+ SAPI Plate – Lightweight, Ergonomic, and Multi-Threat Protection Lightweight and Ergonomic Design: At only 3.4 lbs, the SS...
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SM36™ Medium Level IV SAPI Plate - 6 lbs - RF3 Standalone Multi-Curve
Original price $379.00 - Original price $758.00Original priceFrom $379.00$379.00 - $758.00Current price $379.00| /SM36™ Medium Level IV SAPI Plate – Lightweight, Multi-Hit Armor with Superior Ergonomic Design Unmatched Ballistic Protection: The SM36™ Medium L...
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SL37™ Large Level IV SAPI Plate - 7 lbs - RF3 Standalone Multi-Curve
$399.00Original price $399.00 - Original price $798.00Original price $399.00From $399.00$399.00 - $798.00Current price $399.00| /SL37™ Large Level IV SAPI Plate – Lightweight, Multi-Hit Protection with Military-Grade Durability Elite Ballistic Protection: The SL37™ Large Le...
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SS35™ Small Level IV SAPI Plate - 4.9 lbs - RF3 Standalone Multi-Curve
$379.00Original price $379.00 - Original price $758.00Original price $379.00From $379.00$379.00 - $758.00Current price $379.00| /SS35™ Small Level IV SAPI Plate - Lightweight, Ergonomic, and Elite Ballistic Protection The SS35™ Small Level IV SAPI Plate is a lightweight, co...
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SL25™ Large Level III+ SAPI Plate - 4.8 lbs - RF2 Standalone
$269.00Original price $269.00 - Original price $538.00Original price $269.00From $269.00$269.00 - $538.00Current price $269.00| /SL25 Large Level III+ SAPI Plate: Lightweight, Multi-Curve Protection with Advanced Ballistic and Stab Resistance Advanced Ballistic Protection: ...
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Level III+ Multicurve Armor Plate - LVL 3+ SA & 4+ ICW ESAPI - Lightweight & Waterproof
5.0 (1)1 reviewOriginal price $799.00 - Original price $1,749.00Original price $799.00 - Original price $1,749.00Original price $799.00From $599.00$599.00 - $1,549.00Current price $599.00| /Level III+ Multi Curve Armor Plate | Lightweight & Waterproof | LVL 3+ SA & 4+ ICW ESAPI The standalone Level III+ multi-curve body armor...
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HighCom 4sas7 - All Sizes & Shapes - Must Order 10+
Original price $195.00 - Original price $379.00Original price $195.00 - Original price $379.00Original price $195.00From $156.00$156.00 - $303.20Current price $156.00| /HighCom 4sas7 must be ordered in sets of 10 or more. HighCom 4sas7: Lightweight Level IV Stand-Alone Ballistic Plate Offering Superior Multihit Pro...
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HighCom 3s9m - Multi Curve - All Sizes & Shapes - Must Order 10+
Original price $528.00 - Original price $908.00Original price $528.00 - Original price $908.00Original price $528.00From $422.40$422.40 - $726.40Current price $422.40| /HighCom 3s9m must be ordered in sets of 10 or more. HighCom 3s9m Ballistic Plates: Superior Multihit Protection and Lightweight Design for Enhanced...
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SXL26™ XLarge Level III+ SAPI Plate - 5.3 lbs - RF2 Standalone
$269.00Original price $269.00 - Original price $538.00Original price $269.00From $269.00$269.00 - $538.00Current price $269.00| /SXL26 XLarge Level III+ SAPI Plate: Lightweight, Multi-Hit Ballistic Protection with Stab Resistance Superior Ballistic Protection: The SXL26™ XL...
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SXL38™ XLarge Level IV SAPI Plate - 7.7 lbs - RF3 Standalone Multi-Curve
$399.00Original price $399.00 - Original price $798.00Original price $399.00From $399.00$399.00 - $798.00Current price $399.00| /SXL38™ XLarge Level IV SAPI Plate: Elite Lightweight Armor with Superior Multi-Hit Protection Elite Ballistic Protection: The SXL38™ XLarge Level...
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HighCom 4s16 - All Sizes & Shapes - Must Order 10+
Original price $275.00 - Original price $609.00Original price $275.00 - Original price $609.00Original price $275.00From $220.00$220.00 - $487.20Current price $220.00| /HighCom 4s16 must be ordered in sets of 10 or more. HighCom 4s16 Level IV Ceramic Armor Plate: Superior Multihit Protection Against Armor-Piercing ...
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